High Quality Computer Board Circuit Board Control Unit ECU OEM 1001228607 for WEICHAI Engine

High Quality Computer Board Circuit Board Control Unit ECU OEM 1001228607 for WEICHAI Engine
Details:
1.Highest quality Computer Board Circuit Board Control Unit 1001228607 for Weichai WP10 and WP12 engines
2.Weight:1.6Kg;Size:28CM*25CH*10CM; Package:Carton / Wooden box /neutral packing
3.OEM Quality & Reliability.
4.Materials: Aluminum and PVC plastic
5.It has robust Construction,Optimal Cooling Performance and Precise Fitment
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Description
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We supply high-quality computer boards, circuit boards, and control unit ECUs suitable for Weichai engines. For more than 20 years, we have been dedicated to the field of spare parts for heavy trucks of Shaanxi Automobile, Sinotruk, FAW Jiefang, Auman, and North Benz series. Our products cover most markets in Europe, North America, Central and South America, the Middle East, Africa, and Asia. We look forward to becoming your long-term partner in China.

 

Product Introduction

 

1. Autonomous Innovation

China's first high-pressure common rail ECU with 100% independent IP, breaking foreign tech monopolies.

⦿ Adaptive Power Curves: 4 modes (Idle/Medium/Heavy/Overload) cut fuel use by up to 4%;

⦿ Multi-Control: Foot pedal, rotary knob & remote control for flexible operation;

⦿ Asset Security: GPS-ECU binding enables lease lockout and anti-tamper protection.

2. Extreme Durability

⦿ Operates flawlessly at -40°C to 85°C with dynamic thermal management (+30% lifespan);

⦿ Patent-protected voltage guard against back-EMF surges.

3. Cloud Connected

⦿ Real-time diagnostics & fleet management via Weichai Smart Cloud (50% faster maintenance). Computer Board Circuit Board Control Unit ECU trusted by 500,000+ vehicles/year - From heavy trucks to new-energy power trains.

 

Product Parameter (Specification)

 

Product name

Computer board electronic control unit

Part No

1001228607

Working voltage

24V

Operating Temperature Range

-40°C ~ +85°C

Protection grade

IP68 (Dust and water resistant)

Package

neutral packing

Application

Weichai WP10 and WP12 engines

Package Size

28CM*25CH*10CM

Materials

Aluminum and PVC plastic

Gross weight

1.6Kg

Compatible Vehicle model

F3000, M3000

X3000, X5000

MOQ

5pcs

 

Product Features and Applications

 

Product Features

1

1.High-performance hardware architecture

Core chip: It adopts the hardware platform of leading international suppliers (such as Continental Group), with a main frequency, RAM and Flash space all superior to industry standards, supporting complex algorithms and multitasking processing.

Long-life design: Through rigorous durability tests, the lifespan of key components has been significantly extended, meeting the B10 life standard of 1.8 million kilometers/30,000 hours for engines.

2

Precise fuel control capability

Multi-stage injection technology: Supports multiple fuel injections such as pre-injection, main injection, and post-injection, achieving precise control of the combustion process, reducing noise and vibration, and enhancing power smoothness (as demonstrated in the application case of the Baudouin 12M33 engine).

The high-pressure common rail system features stable injection pressure with rapid response and minimal fluctuation, ensuring complete fuel combustion and compliance with Euro IV/V and Stage III non-road emission standards.

3

Intelligent Diagnosis and Remote Management

Fault Warning and Analysis: Integrated with remote monitoring function, it can diagnose the engine status in real time through the cloud platform and give early warnings of potential faults (such as the intelligent features of the N platform engine).

Multi-level protection mechanism: For harsh environments with high dust and humidity, the system is equipped with built-in error correction and self-protection programs (such as the environmental adaptability design of WP12/WP13 engines)

4

Energy conservation and polymorphic control

Polymorphic fuel-saving switch: It recognizes working conditions (no-load, half-load, full-load) through voltage signals, automatically limits the torque and speed range, and optimizes fuel efficiency (application cases of WP10/WP12 series)

Dynamic fuel consumption optimization: Combining electronic control algorithms to reduce fuel consumption rate. Some models have achieved a measured fuel consumption as low as 200 g/kW·h (data for generator sets for reference).

5

High reliability and environmental adaptability

Wide temperature range operation: Supports cold start at -40℃ (such as with the design of fuel water antifreeze), and adapts to extremely cold, hot, and high humidity environments.

Anti-interference design: Utilizing photoelectric isolation and electromagnetic shielding technology to ensure stable operation in strong electromagnetic interference scenarios, such as on ships and in industrial sites.

 

Applications

1

Construction Machinery and Heavy Vehicles

Engineering equipment: The WP13 engine for excavators and loaders precisely matches the power output to the working load through the ECU.

Heavy-duty trucks: The high-end engines of Weichai's H platform offer high torque output, meeting the power demands for long-distance transportation.

2

Agricultural equipment

Intelligent agricultural machinery matching: compatible with tractors and harvesters (such as WP3N/WP7 engines), reducing field downtime due to faults by 47% through remote diagnosis.

Fuel adaptability optimization: The three-stage filtration system (such as "93 Dust Filter") addresses the issue of impurities in agricultural diesel, reducing the failure rate of the fuel system by 24%.

3

Ship power system

High-end marine engines: Applied to Weichai WH28, WH20 and other marine engines, it increases low-speed torque reserve by 30% and meets IMO II emission standards.

Silent generator set: The WP3.2 silent generator set achieves low-noise operation through ECU and is suitable for yachts and public service boats.

4

Generator set

High-power power supply: Control 1200 - 2200kW generator sets (such as 12M33 series), supporting intelligent grid connection and utility power switching function.

5

Special vehicles

National defense and special operations: Provide high-security control for military off-road vehicles and armored vehicles, supporting cold starts and power responses in extreme environments.

 

Production Details

 

10

1.Design & Prototyping

R&D Centers: Primary development at Shaanxi Heavy-Duty Automobile Co., Ltd. facilities

Simulation: Hardware/software validation via MATLAB/Simulink, CANoe, and HIL (Hardware-in-Loop) testing.

Prototyping: Small-batch builds for extreme environment testing (-40°C to 125°C, humidity, vibration).

2.Component Sourcing

Core Suppliers:

Microcontrollers: NXP, Infineon

Power MOSFETs: STMicroelectronics, Texas Instruments

Sensors: Bosch, Continental

Traceability: Full IATF 16949-compliant supply chain with barcoded components.

3.PCB Manufacturing

Process:

Automated SMT (Surface Mount Technology) lines for component placement.

Reflow soldering (lead-free, RoHS-compliant).

Conformal coating (silicone or acrylic) for moisture/dust resistance.

Standards:

IPC-A-610 Class 3 (high-reliability automotive).

IPC-J-STD-001 for soldering quality.

4.ECU Assembly

Key Steps:

Encapsulation: Potting of critical circuits with thermally conductive epoxy.

Housing: Aluminum alloy casing with IP67-rated seals.

Connector Integration: AMP/TE Automotive-grade sealed connectors.

Cooling: Attachment of heatsinks via thermal paste.

Automation: Robotic screwdriving, ultrasonic welding for housing.

5.Firmware & Calibration

Programming: JTAG/flashing of proprietary software (developed per ISO 26262 ASIL-B).

Calibration: Engine-specific parameters (fuel injection, emission control) loaded via CAN bus.

6.Quality Validation

Testing Stages:

Electrical: In-circuit (ICT) and functional (FCT) testing.

Environmental: Thermal shock, salt spray, and cyclic vibration per ISO 16750.

EMC: ISO 11452-2 radiated immunity & ISO 7637-2 transient immunity.

End-of-Line: 100% communication check (CAN, J1939 protocol).

 

- 1001228607 3
- 1001228607 2
- 1001228607 6
- 1001228607 1
- 1001228607 4

 

FAQ

 

Q: Could you work on customized ECU Circuit Board?

A: Yes, we could work on it based on your special demand

Q: What engine is your ECU Circuit Board suitable for?

A: It is suitable for Weichai WP10 and WP12 engines.

Q: What is your terms of packing?

A: Generally, we pack our goods in neutral boxes and brown cartons. If you have legally registered patent, we can pack the goods in your branded boxes after getting your authorization letters.

Q: What is your terms of payment?

A: T/T 30% as deposit, and 70% before delivery. We'll show you the photos of the products and packages before you pay the balance.

Q: What is your terms of delivery?

A: EXW, FOB, CFR, CIF, DDU.

Q: How about your delivery time?

A: Generally, it will take 15 to 30 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.

Q: Can you produce according to the samples?

A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q: Do you test all your goods before delivery?

A: Yes, we have 100% test before delivery

Q: How do you make our business long-term and good relationship?

A: We keep good quality and competitive price to ensure our customers benefit;
We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

 

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